The automotive industry is scrambling to adapt as it strives to meet the demands of a rapidly changing world. Increasing environmental regulations, consumer demand for efficient vehicles, and the push toward sustainability have all placed pressure on manufacturers to innovate. At the forefront of this transformation is KraussMaffei’s FibreForm technology — a cutting-edge solution redefining how lightweight, durable, and high-performance components are produced.
The Problem: Why Change is Needed
Traditional materials like metals have long been the backbone of automotive manufacturing. However, their limitations are becoming increasingly evident:
- Weight Issues: Metal components significantly add to vehicle weight, affecting fuel efficiency and performance.
- Cost Inefficiency: High material and manufacturing costs drive up production expenses.
- Environmental Concerns: Metal production processes are energy-intensive and lead to high CO2 emissions.
- Design Limitations: Metals are rigid, making them prone to damage in collisions and less adaptable to modern vehicle needs.
Plastics have emerged as a highly adaptable solution, offering lightweight and flexible options. But the structural strength of conventional plastic components can sometimes fall short for critical applications, leaving room for improvement.
The Solution: FibreForm Technology
Enter KraussMaffei’s FibreForm technology, a groundbreaking evolution in component manufacturing. Combining the flexibility of plastics with the structural reinforcement of organosheets, FibreForm creates a new standard for lightweight, durable parts.
At its core, FibreForm fuses two traditional materials:
- Organosheets: Organosheets are a fibre (carbon or glass) composite sheet pre-impregnated with a thermoplastic (typically Polyamide or Polypropylene) allowing it to be thermoformed in the mould and bonded with a thermoplastic to produce a snug fitting part.
- Thermoplastics: Back injected with the organosheets to produce components with superior impact resistance, NVH (noise, vibration, and harshness) reduction, and enhanced surface protection.
This advanced hybrid process delivers components that are:
- Lighter: Supporting better fuel efficiency and aerodynamics.
- Stronger: Withstanding higher impact forces while maintaining structural stability.
- More Sustainable: Reducing CO2 emissions compared to traditional metal or all-plastic parts.
Boot Lid Liner and Underbody Liners
FibreForm technology is already transforming the design and functionality of vehicle components. Consider boot lids and underbody liners:
- Protection: These components shield critical areas like the engine and suspension from environmental damage.
- Efficiency: Their lightweight design contributes to energy savings and lower emissions.
- Durability: FibreForm parts enhance the vehicle’s ability to absorb and rebound from impact, reducing repair costs.
Local Expertise, Global Standards
Plastic & Chemical Trading — the official KraussMaffei partner in South Africa — has been instrumental in implementing FibreForm technology across local manufacturing plants. By aligning with global standards, these facilities ensure that South African-made vehicles are ready for international markets, promoting export compatibility and sustainability.
Plastic & Chemical Trading offers:
- Sales and Service Expertise: From project inception consultation, installation to maintenance, ensuring seamless operation of FibreForm systems.
- Industry Training: Empowering local manufacturers to adopt and maximize the benefits of this technology.
- Sustainability Advocacy: Supporting clients in reducing energy consumption and production waste.
Beyond Automotive: Expanding Horizons
While FibreForm is revolutionizing automotive manufacturing, its potential reaches far beyond this industry. From aerospace to medical prosthetics, sports equipment, and construction, FibreForm technology is paving the way for innovation in diverse sectors.
Join the Future of Manufacturing
With FibreForm, the possibilities are limitless. Whether it’s lightweight materials, enhanced durability, or cutting-edge sustainability, KraussMaffei’s FibreForm technology is setting the standard for the future. And with Plastic & Chemical Trading as your trusted partner, your business can be at the forefront of this transformation.
Contact us today to learn how FibreForm can revolutionize your production processes and drive your success.