Plastrading ancillary technology partners with the technologies you need
We have aligned ourselves with carefully selected ancillary partners who enable us to offer you the state-of-the-art manufacturing process you need to achieve your manufacturing objectives:
Our scope of supply extends to:
Since 2015 reference for thermal solutions suitable for industrial processes
Blauwer, a Pegaso Group company, develops manufactures and installs innovative, highly efficient thermodynamic solutions suitable for a wide variety of industrial processes found in major national and international markets.
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AIC SMALL Series
REFRIGERATION |
AICS MEDIUM SCROLL HE SeriesREFRIGERATION |
AICS MEDIUM SCROLL ME SeriesREFRIGERATION |
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AIPP MEDIUM Series
REFRIGERATION |
AICS LARGE SCROLL HE SeriesREFRIGERATION |
AICS LARGE SCROLL ME SeriesREFRIGERATION |
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AISS LARGE SCREW HE SeriesREFRIGERATION |
AISS LARGE SCREW ME SeriesREFRIGERATION |
WIC SMALL Series
REFRIGERATION |
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WICS MEDIUM SCROLL SeriesREFRIGERATION |
WICS LARGE SCROLL SeriesREFRIGERATION |
WISS LARGE SCREW SeriesREFRIGERATION |
Innovative Thermal Solutions for Industrial Processes
Blauwer develops, manufactures, and installs highly efficient thermodynamic systems tailored for industrial applications across international markets, combining advanced engineering with complete turnkey support from design to after-sales service.
Material Drying
Drying of Plastics Enhances Quality of Molding
Excessive resin moisture compromises molding quality, causing structural weaknesses, silver streaks, and surface defects. Resin dryers eliminate moisture to prevent scrap while pre-heating materials for more efficient plasticization during injection. Explore our specialized drying technologies below.
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DEHUMIDIFYING DRYERDehumidifying Unit
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THERMAL FIN VACUUM DRYERVacuum Drying Technology
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THERMAL CONDUCTION DRYERConduction Heating System
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HOT AIR DRYERStandard Material Pre-heating
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TRAY DRYERBatch Drying Solution
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PET CRYSTALLIZATION DRYERContinuous PET Processing
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Mixers
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Mixing Rigid or Plasticized PVCDesigned for dry-blend obtained from polymers in suspension, emulsions, or mass, this system is the ideal solution for the transformation industry when high-quality thermoplastic material must be combined with high hourly throughput. The vessel lid is available in various configurations and features internal stainless steel surfaces. |
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TRR Series Container MixersEngineered for cold mixing of polymers (powder or granular) with pigments, fillers, and liquid or solid additives, the TRR series excels in preparing concentrated master-batches and pre-mixing all types of powders. It serves as the ideal alternative to traditional turbomixers when high production flexibility and frequent product changes are required. Cleaning times are reduced to a minimum by separating the mixing head and container hopper into distinct parts. |
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Wood Plastic Composites (COMBIWOOD HC & RV)PLAS MEC mixing and cooling plants process batch components of wood or natural fibers combined with PP, PE, or PVC. This technology increases component bulk density, thoroughly extracts fiber moisture, and ensures uniform additive distribution. Engineered through extensive technical research, the COMBIWOOD HC and COMBIWOOD RV plants allow the use of natural fibers with initial moisture levels up to 15%. |
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TRL Laboratory MixersEvery industrial mixer in the range can be manufactured in a scaled-down size for R&D testing, available standalone or combined with a cooling unit to form the RV heating-cooling combination. Available in capacities from 5 to 100 liters, the TRL lab mixer handles PVC dry blend, powder coatings, masterbatch, thermoplastic rubbers, and wood-plastic composites. |
Centralised feeding systems
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Single-Phase, Three-Phase and Powder FeedersVLM single-phase feeders transport plastic granules to processing machines, dehumidification hoppers, and dosers with a suction capacity of 600 kg/h over 15 m. Featuring an integrated suction unit and an intuitive microprocessor control keypad, they deliver precise conveyance control. For specialized materials, VLP powder feeders handle plastic powders, food, pharmaceutical, and chemical products while maintaining strict hygiene standards (particle sizes from 10 to 200 μm and bulk densities from 0.35 to 1.8 kg/dm³ with dedicated fine filters). |
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Centralized Systems MatrixThe Matrix2 control system manages up to 8 blowers and 56 receivers, providing complete centralized command over material decoding, bypass valves, and automated filter cleaning routines. It incorporates the proprietary MMS system to regulate and optimize material velocity during transport, preventing pipe wear and resin degradation. For smaller scale setups, the EasyMatrix controller offers a compact management solution capable of driving up to 10 receivers across smaller production departments or multi-station dosing and dehumidification lines. |
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AMMP Series Automatic ManifoldsThe AMMP series automatic coupling stations provide an automated solution for plant-wide plastic material distribution. Engineered to streamline material routing without cross-contamination, the line is available in two base models supporting pipeline diameters of 50, 60, 70, 88.9, 101.6, and 114.3 mm. |
Dosing solutions
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Volumetric and Gravimetric FeedersThe DM series volumetric feeders ensure automatic and precise dosing of masterbatches, additives, and regrinds across injection presses, blow molding machines, and extruders. Complementing this range, the DG series gravimetric feeders offer precise dosing with flexibility for manual material loading or automatic feeding via an integrated Venturi feeder. |
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Loss-in-Weight and Custom FeedersThe DVM Series utilizes vibrating channel feeders to deliver precise automatic dosing of masterbatches, additives, and plastic materials in granule or flake form for both single-screw and twin-screw extrusion systems. Designed for materials ranging from powders to granules, our custom loss-in-weight dosing systems feature hoppers with integrated agitators to prevent bridging and maintain uniform flow. |
Granulation
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Low-Speed GranulatorDesigned for maximum space efficiency and minimal maintenance, this low-speed granulator reduces required service space by approximately 40% compared to previous models. Its sliding cleaning mechanism allows full front access while remaining positioned directly inside the molding machine. The system features reversible blades, including usable dual-sided guide plates, crushing fixed blades, and scrapers, to extend component lifespan. |
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High-Speed Granulator (TRIA Series)TRIA high-speed granulators provide robust, worker-friendly regrind solutions across injection molding, blow molding, vacuum forming, extrusion lines, and film recycling operations. Built to rigorous CE-marking compliance standards for safety, noise, hygiene, and electromagnetic compatibility, each unit features soundproof construction as standard alongside a fail-safe operational design for maximum plant protection. |
Material Handling Solutions:
We supply solutions to manage the handling, preparation, dosing and supply of raw materials to your process.
Technology
Not every hot runner system is the same. It’s our original technology that you can’t see that differentiates Mold-Masters from everyone else.
These technologies provide our engineers with a distinct technical advantage when optimizing the design of your hot runner system with your specific application in mind.
For our customers, this translates into better performance, higher production quality, superior reliability and lower production costs than what you would expect from other hot runner suppliers. Unlock your operations full potential with Mold-Masters Technology. Performance Delivered.
iFLOW Manifold Technology |
Brazed Heater Technology |
MasterSHIELD Leak Protection Technology |
APS (Adaptive Process System) Technology |
Side Gating
The tip gate including side gating is the most commonly used gating method. Acceptable for crystalline and amorphous materials, this gating method relies on gate diameter, gate area cooling, and temperature control at the tip to optimize the part quality. Tip gating or side gating leaves a small mark on the molded part surface (gate vestige)
The size of this mark is directly related to the gate geometry and material properties. The less notch sensitive the thermoplastic, or the larger the gate diameter, the more the vestige will protrude. For this reason, the gate is often sunk into a spherical depression (referred to as a ‘technical gate’) so that the mark does not protrude above the part surface. Tip gating is generally not suitable for shear-sensitive and highly filled materials due to the high temperature/high shear effects of the relatively small gate.
The Melt-Disk provides hot tip performance for edge gate applications. One of the distinct advantages of the Melt- Disk over an edge gate is that the cold slug is eliminated, allowing it to be used to gate thinner wall parts. The Melt-Disk offers direct gating with up to eight gates per nozzle in close proximity.
Melt-CUBE technology provides precise cavity-to-cavity balance, excellent vestige control, easy servicing, and low injection pressures for a variety of crystalline and amorphous side gating applications. The Melt-CUBE product is perfect for deep draw parts such as pipettes, syringe barrels, needle shields, or smaller parts where only side gating is permitted.
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MELT-CUBE EVOThe next evolution in advanced inline horizontal side gate technology.
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MELT-CUBEAdvanced inline side gating for applications requiring angled tips or specialized dual-gating capabilities.
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MELT-DISKIndustry leading circular side gating.
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TIT-EDGEOur simplest and most economical side gating solution.
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Co-Injection
Mold-Masters Co-injection, formerly KORTEC®, allows two different resins to be combined into a single 3-layer melt stream. This specialized process can be used to enhance part performance and cost without any penalty to cycle time or production volume. Depending on the materials selected and the application, Co-injection can be used to extend shelf life, improve production efficiencies and allow for greater design flexibility. The Technology is compatible with High-Performance Barriers, Bio-Resins, and PCR/Scrap. Mold-Masters Co-injection can be used for a wide range of applications across any industry including preforms, thin-wall containers, closures, and much more.
As the pioneer and industry leader in Co-injection Technology, Mold-Masters has extensive co-injection science knowledge and the most application experience. The world’s leading brands rely on Mold-Masters Co-injection Technology to deliver solutions that outperform. Contact us with your application today.
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HOT RUNNER SYSTEMImproving everyday products. Preserving freshness, maintaining flavor and extending shelf life.
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CONNECT PACKAGEMold high quality, economical, co-injected parts for less.
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KLEAR CANThe ideal alternative to metal cans for fruits, vegetables, soups, meats, & much more.
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APPLICATIONSExplore target industries and key applications for advanced co-injection solutions.
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SmartMOLD
Mold Monitoring System
SmartMOLD
SmartMOLD is a cloud-based platform compatible with any brand of equipment that delivers real-time analytics from embedded mold sensors to optimize productivity and pave the way for autonomous molding. By centralizing real-time data, maintenance tracking, downtime and scrap analytics, instant SMS/email alerts, and secure document storage into a single interface, it provides actionable insights that streamline shop-floor operations and enhance machine uptime.
Powered by the Cloud
- 24/7 access to real-time data, reporting, and analytics
- Automatic updates without local IT infrastructure support
- Foundation for predictive and autonomous capabilities
System Integration
- Seamlessly sync data into existing ERP/MES platforms
- APIs available for custom integrations
- Export options include Excel, CSV, XML, and NET
Flexible & Economical
- Brand-agnostic compatibility for molds and machines
- Scales to fit any facility size or budget
- Pay-only-for-what-you-use pricing model
Robust Security
- ISO 27000, GDPR, and global data privacy compliance
- Dedicated private servers with redundant backups
- Guaranteed 24/7 availability and unlimited storage
Hot Runners
Mold-Masters patented the first commercially viable hot runner system in 1963. We’ve come a long way since that first design. Today, the Mold-Masters hot runner product line has expanded and represents the broadest selection of Hot Runner products from any manufacturer.
Throughout our history, Mold-Masters’ innovations have continued to drive the plastic industry forward. The hot runner products you see today are engineered to ensure you get the best performance for your application with the features valued within your industry.
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MASTER-SERIESProven performance and reliability for a wide range of applications across any industry.
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SUMMIT-SERIESThe hot runner solution for molding with challenging thermally sensitive, abrasive or corrosive resins.
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ACCU-LINEEconomical single cavity hot runner systems.
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VELOCITYLSConfigurable 1-8 drop standardized hot runners, delivering performance and value, fast.
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SPRINTLighting fast, specialized cap & closure system.
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THINPAK-SERIESSpecialized for high pressure thin wall packaging applications.
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FUSION-SERIES G2Drop-in, connect and inject. Ideal for automotive and other medium to large molding applications.
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DURA+The clear choice for automotive lenses.
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ACCU-LINE FMEconomical single cavity hot runner systems (flush mount design).
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AXIOMFully balanced in-line valve gating solution for IBS and ISBM machines.
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LSR COLD DECKValve gated cold decks for precision Liquid Silicone Rubber (LSR) molding.
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PET-SERIESThe high-performance hot runner system for producing PET preforms.
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Acc-Valve
ACHIEVE THE HIGHEST QUALITY GATES, RELIABLY, FOR MILLIONS OF CYCLES
Precision cylindrical gate component alignment that significantly minimizes wear that leads to gate quality deterioration. Avoid the costly maintenance and downtime associated with traditional valve gate designs. Compatible with both commodity and engineering grate resins, Accu-Valve meets the demanding needs of many Medical, Packaging, Personal Care and many other applications.
Precision Alignment Delivering the highest quality gate results, precision alignment minimizes maintenance requirements and significantly lowers long-term operating costs. This technology is backed by an available 3-million-cycle (1-year) warranty.
Continuous 360° Pin Guidance By eliminating direct reliance on cavity steel for pin alignment to the gate, continuous 360° pin guidance significantly minimizes wear on both the gate and valve pin. It maintains critical high-tolerance dimensions and concentricity, enhancing operational reliability while extending overall service life.
Enhanced Thermal Profile Featuring uninterrupted heat transfer directly to the valve pin, this system optimizes thermal management to dramatically enhance gate cosmetics.
Widest Selection With three distinct models available, each design is optimized for specific application requirements—whether you need enhanced fill balance, fast color changes, or simplified maintenance. The entire lineup is engineered to support rapid cycle times.
Auxiliary Injection Equipment
If you’ve been looking at getting into the multi-shot market or looking to expand your capabilities then it’s time to consider an E-Multi auxiliary injection unit. E-Multi converts your existing IMM equipment over to add a 2nd, 3rd or 4th shot, saving you the larger investment and space requirements of a full size 2k machine. With E-Multi, adding or increasing your multi-shot capabilities, even in demanding applications, has never been easier or more cost effective. Some of the biggest brands rely on E-Multi, contact us to see what we can do for you.
E-Multi Advantages The E-Multi system delivers proven high performance and superior precision through an all-electric design engineered for exceptional repeatability. Highly versatile and fully compatible across various molding operations, it offers an economical auxiliary injection solution backed by rapid lead times and comprehensive global support.
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E-MULTIThermoplastic auxiliary injection unit
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E-MULTI LSRLSR auxiliary injection unit
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